Enclosed Track Overhead Conveyor
These Enclosed Track Overhead Conveyors, Cross Track Conveyor have the following advantages over traditional belt and roller-type floor conveyors:
- product was non-conveyable on other conveyor designs
- maximize plant layout by utilizing unused overhead space (cubic utilization)
- free up valuable floor space for manufacturing equipment and operating personnel
- smaller radii for the vertical and horizontal bends can be achieved
The Enclosed Track Overhead Conveyor Path:
- saves in drives.
- reduces costly controls when making a transfer or change in direction.
- by not transferring between conveyors, product damage is minimized.
- inventory can be easily controlled via FIFO.
FREQUENTLY ASKED QUESTION
There are several ways to stop a conveyor when it is not needed, depending on the type of conveyor system you have and the specific needs of your operation. Here are a few common methods:
Manual Stop Buttons: A simple way to stop a conveyor is to install manual stop buttons along the conveyor line. These buttons can be located at various points along the conveyor and can be pressed by a worker to stop the conveyor as needed.
Emergency Stop Cords: Emergency stop cords are another type of manual stop mechanism. These cords are installed along the conveyor line and can be pulled by a worker to stop the conveyor in case of an emergency.
Sensors: Sensors can be used to automatically detect when the conveyor is not needed and stop it accordingly. For example, photoelectric sensors can be installed at the end of the conveyor line to detect when the products have reached their destination, and signal the conveyor to stop.
Control Systems: Advanced control systems can be programmed to automatically stop the conveyor when it is not needed. For example, a programmable logic controller (PLC) can be used to monitor various aspects of the conveyor system, such as product flow or motor current, and automatically stop the conveyor when certain conditions are met.
Variable Frequency Drives: A variable frequency drive (VFD) can be used to control the speed of the conveyor motor. By reducing the speed of the motor, the conveyor can be slowed down or stopped as needed.
These are just a few examples of the methods that can be used to stop a conveyor when it is not needed. The best approach will depend on the specific needs and requirements of your operation. A conveyor manufacturer or system integrator can help you determine the most appropriate method for your system.
Coasting time in a conveyor system refers to the amount of time it takes for a conveyor to come to a complete stop after power is removed. In other words, it’s the time it takes for the conveyor to coast to a stop due to the natural momentum of the products being conveyed.
Coasting time is significant in conveyor systems because it can impact the efficiency and safety of the system. Here are a few ways in which coasting time can be important:
Efficiency: The longer the coasting time, the longer it takes for the conveyor to stop completely. This can impact the speed and efficiency of the production line, as it may require more time for workers to unload products or perform other tasks before the next batch of products arrives.
Safety: If a conveyor system has a long coasting time, it can pose a safety risk to workers who may need to access the conveyor or work in close proximity to it. This is because the products on the conveyor may continue to move even after power is removed, which can cause injuries if workers are not aware of this.
Wear and Tear: A conveyor system with a long coasting time may experience more wear and tear on its components due to the increased momentum of the products being conveyed. This can result in more maintenance and repair costs over time.
Overall, it’s important to consider coasting time when designing and operating conveyor systems to ensure they are efficient, safe, and reliable. Conveyor manufacturers and engineers can help determine the appropriate coasting time based on the specific needs and requirements of the system.
The amount of material that is transported by a conveyor system can be calculated using the following formula:
Q = A x V x ρ x η
where: Q = the quantity of material transported per hour (in kg or tons) A = the cross-sectional area of the material on the belt (in m2) V = the belt speed (in m/s) ρ = the bulk density of the material being transported (in kg/m3) η = the conveyor’s efficiency factor (usually between 0.8 and 1.0)
To use this formula, you will need to know the cross-sectional area of the material on the belt, which can be calculated using the width of the belt and the depth of the material. You will also need to know the belt speed, which can be measured or estimated. The bulk density of the material can typically be found in reference materials or can be measured.
Once you have calculated Q, you can use this value to determine the appropriate conveyor size and capacity for your application. Keep in mind that there are other factors to consider when sizing a conveyor system, such as the type of material being transported, the conveyor’s angle of incline or decline, and the overall length and layout of the conveyor line. It’s recommended to consult with a conveyor manufacturer or engineer to ensure that your conveyor system is properly sized and configured for your specific needs.
The average maintenance cost for conveyor systems can vary widely depending on several factors, including the type of conveyor system, the complexity of the system, and the specific maintenance needs of the equipment. Here are some factors that can influence the maintenance costs of a conveyor system:
Age and condition of the equipment: Older or poorly maintained equipment may require more frequent and extensive maintenance, which can drive up maintenance costs.
Conveyor type: Different types of conveyors have different maintenance requirements. For example, a simple gravity roller conveyor may require less maintenance than a complex overhead conveyor system.
Operating environment: Conveyor systems that are exposed to harsh conditions, such as extreme temperatures, dust, or moisture, may require more frequent maintenance to ensure they continue to function properly.
Frequency of use: Conveyors that are used frequently may require more maintenance than those that are used less often.
Preventive maintenance practices: Regular preventive maintenance can help reduce the frequency and severity of breakdowns, which can help keep maintenance costs down.
As a result, it’s difficult to provide a specific average maintenance cost for conveyor systems. However, many conveyor manufacturers and maintenance providers offer service plans that can help you manage maintenance costs and ensure your equipment is properly maintained. These plans may include regular inspections, preventive maintenance, and emergency repair services. It’s recommended to work with a qualified conveyor provider or maintenance provider to develop a maintenance plan that meets the specific needs of your equipment and operation.